HOSE TUFLUOR™ PTFE PHARM


Brand:

  • Resistant to high temperatures
  • Suitable for flexible connection between pipelines or stationary installations
  • Resistant to abrasion, ageing and ozone

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Guidelines for hose cleaning and sanitation

  Tool Hose Concentration Temperature
Rinsing Hot water NR/NBR/SILICONE/   Max 90°C
EPDM/IIR/UPE/PTFE
         
  Steam NR/NBR   Max 110°C
Max 10 min
Physical Steam EPDM/IIR/UPE/PTFE   Max 130°C
disinfection Max 30 min
  Steam SILICONE   Max 135°C
Max 18 min
         
  Acid (e.g. nitric acid) NR/NBR/SILICONE 0.10% Max 65°C
  Acid (e.g. nitric acid) NR/NBR/SILICONE 2% Max 25%
  Acid (e.g. nitric acid) EPDM/IIR/UPE/PTFE 0.10% Max 85°C
  Acid (e.g. nitric acid) EPDM/IIR/UPE/PTFE 3% Max 25°C
  Alkaline solutions NR/NBR/SILICONE 2% Max 65°C
(e.g. lye)
Chemical Alkaline solutions NR/NBR/SILICONE 4% Max 25°C
disinfection (e.g. lye)
  Alkaline solutions EPDM/IIR/UPE/PTFE 2% Max 85°C
(e.g. lye)
  Alkaline solutions EPDM/IIR/UPE/PTFE 5% Max 25°C
(e.g. lye)
  Disinfectant NR/NBR/SILICONE 1% Max 25°C
(e.g. peracetic acid)
  Disinfectant EPDM/IIR/UPE/PTFE 1% Max 40°C
(e.g. peracetic acid)
This table is based on tests and sources that are generally available and deemed reliable. Despite this, it must only be used as guidance because it does not take into account all the variables that may occur during normal use, including but not limited to the exposure time, the fluid stability, and potential contamination.

Guidelines for hose cleaning and sanitation


Introduction
The recommendations for cleaning and sanitation below are merely given as guidelines. 
All applicable governmental regulations concerning the cleaning and sanitation of food grade hoses and sets thereof must be followed and adhered to. If discrepancies are identified between the governmental regulations and the information provided herein, the former shall have priority and shall supersede the guidelines in this document.

The durability of hoses is affected by the cleaning and sanitation process because of the mechanical and chemical stresses exercised during the cleaning and sanitation cycle.

The service life of rubber hoses depends on their formulation and the operating environment, which is in turn affected by the process product and temperature, the detergent and bactericidal compounds used, and the exposure time.

Users are recommended to frequently monitor the physical conditions of the contact surfaces between the rubber hose material and the product.
Monitoring is required to establish the actual hygienic service life of the rubber hoses.

We also recommend that the rubber hose be replaced before surface imperfections or scaling occur.
Routine replacement plans should be defined and put in place. 

Users of food grade hoses are required to adhere to the guidelines concerning the hose cleaning and sanitation standards and procedures, where applicable, or the industry standards and procedures.


By way of example, the wine making industry may have different standards from the dairy industry. Any standard applicable to a specific industry shall supersede the guidelines provided herein.  

Cleaning and sanitation of food grade hoses or sets thereof are intended to remove any and all particles or residual food, including detergents or sanitising agents likely to become the source of harmful bacterial microorganisms or other sources of contamination.

The effectiveness of the guidelines herein is affected by the procedures and care taken by the users.


CLEANING AND SANITATION STEPS

1. Frequency
The frequency of the cleaning and sanitation cycle shall be determined based on the food or drink type conveyed and according to the contamination risk. As a general rule, cleaning and sanitation must be performed on a frequent basis.

2. Washing
Thorough washing of the hose with hot drinking water is the first step in the cleaning process. Washing with hot drinking water makes hose cleaning easier, although it does not avert the need to wash the hose with a suitable detergent and then to sanitise it. The hot water temperature and the washing/rinsing cycle time must be selected based on the conveyed material/product specifications.

The initial washing/rinsing cycle with hot drinking water must be completed as timely as possible after product/material conveyance through the hose. All residual water and residues from the initial washing/rinsing cycle must be fully drained.

3. Cleaning/Disinfection
The detergent and the specific disinfectant are selected based on the conveyed materials/products. The recommendations of the detergent/disinfectant producer must be adhered to thoroughly, especially those on the concentration levels.

After the hose is cleaned with the detergent and rinsed with drinking water, it must be sterilised with either steam or chemical solution.

Steam is classified as “physical” disinfectant: its effectiveness in removing bacteria or other contaminants varies according to the conveyed material/product and the disinfecting procedure implemented by the users.

Chemical disinfectants like lye, nitric acid, peracetic acid, phosphoric acid, chloroacetic acid or other acids suitable for food grade hose disinfection must be selected with care in order to achieve optimised effectiveness, at the same time providing for utmost safety and health.

When selecting a particular disinfectant, parameters such as the concentration levels, the temperature, the cycle time, etc. must be taken into careful account.
When selecting a specific disinfectant, the type of conveyed product/material must be taken into close consideration.
After completing chemical disinfection, the hose must be rinsed with drinking water thoroughly and for a long enough time to remove any residual chemicals used for the disinfection process.

4. Process controls
The outcome of the cleaning and sanitation process must be checked regularly in order to make sure that any contamination and residues have been removed. Any non-conforming event must be addressed in a corrective action procedure.

Rubber hose for chemicals, model TUFLUOR™ PTFE PHARM



Technical features
Hose designed in accordance with standard EN 12115 for the suction and delivery of food products, cosmetics, pharmaceuticals, chemicals and solvents, except for chlorine trifluoride, fluorine and chlorine gas, oxygen difluoride, phosgene, and molten alkalis (e.g. sodium).
This hose resists high temperatures and is suitable for flexible connection between pipelines or stationary installations.
It is especially suitable for the chemical, cosmetic, pharmaceutical, and food industries where the use of hoses 
manufactured with high performance elastomers and having very good mechanical and chemical features is required.
Tested in accordance with USP XXXVI class VI; non cytotoxic, pursuant to ISO 10993, Section 5:2009
It is not suitable for use as graft and implant in living beings. It is not suitable for blood or other human fluids.
Substrate: bright/white pigmented  PTFE, coextruded, smooth, phthalate-free, tested in compliance with standard 1907/2006/EC (REACH)
PTFE is a polymer that offers great resistance against high temperatures, mechanical stresses, and oxidation; it complies with standards FDA 21 CFR 177.1550, USP XXXVI class VI, ISO 10993 - Sections 5, 10 and 11:2009 -,  EUROPEAN REGULATION 1935/2004/EC AND REGULATION 10/2011/EC, 3A Sanitary Standard Class II

Reinforcements: synthetic fabrics, steel wires for electrostatic dissipation, galvanized steel spiral wires incorporated in hose wall
Coating: smooth, EPDM, white, resistant to abrasion, ageing and ozone; impression fabric surface

Sterilization: consult the information provided in the technical data sheet.
Marking: red/white/blue transfer TUFLUORTM PTFE PHARM, embossed band in accordance with standard EN 12115, PTFE EN12115:2011 DN SD PN 16 BAR M Q/Y

Temperature: -40 °C / +150 °C Temperature is strictly related to the specific fluid conveyed and to the exposure time.
Vacuum resistance: 675 mmHg (26.6 inHg)

Electrical properties:  Type M, in accordance with EN 12115 (R<102 Ω)
Standards: EN12115


Inner Outer Operating Burst Weight Bending
diameter diameter pressure pressure (theoretical) radius
mm mm bar bar Kg/m mm
13 25 16 64 0.54 90
19 31 16 64 0.7 130
25 37 16 64 0.86 170
32 44 16 64 1.18 215
38 51 16 64 1.43 255
50 66 16 64 2.08 330
63.5 79.5 16 64 2.96 430
75 91 16 64 3.43 510
100 116 12 48 4.6 675